Implement for adjustably metering an agricultural field input according to different frame sections

ABSTRACT

Metering devices for an agricultural implement are present for applying a field input, for example, pneumatically delivered granular product including seed or fertilizer or sprayed liquid product including fertilizer and the like, to an agricultural field. In the applying of the field input, the rate of application of the dispensers of one section of the implement can be collectively varied in relation to the rate of application of the dispensers of a different section of the implement frame.

RELATED APPLICATIONS

This patent application is a continuation of U.S. patent application Ser. No. 15/821,113, filed on Nov. 22, 2017; which is a continuation of U.S. patent application Ser. No. 14/727,535, filed on Jun. 1, 2015; which is a continuation of U.S. patent application Ser. No. 13/776,285, filed on Feb. 25, 2013; which claims the benefit of priority, under 35 U.S.C. § 119(e), to U.S. Provisional Patent Application Ser. No. 61/661,181, filed on Jun. 18, 2012; all of which are incorporated herein by reference in their entirety.

FIELD OF THE INVENTION

The present invention relates to metering devices for an agricultural implement for applying a field input, for example pneumatically delivered granular product including seed or fertilizer or sprayed liquid product including fertilizer and the like, to an agricultural field in which the rate of application of the dispensers of one section of the implement can be collectively varied in relation to the rate of application of the dispensers of a different section of the implement frame.

BACKGROUND

When supplying an input product to an agricultural field, for example seed or fertilizer with air seeding implements, or various liquid products with an agricultural sprayer, the input product is typically applied evenly across a width of the frame of the implement. The usual distribution pattern of an implement across an agricultural field is to pass along the field in longitudinal rows with the rows being connected to one another by 180° curved sections joining the ends of adjacent ones of the rows. At the outside of the curve however the implement passes much more ground than the inner portion of the curved section such that when the product is evenly dispersed across the width of the frame, the product is applied to the field at a rate which is too dense at the inside of the curved section and too sparse at the outside of the curved section.

SUMMARY OF THE INVENTION

According to one aspect of the invention there is provided an implement for applying an input product to an agricultural field, the implement comprising:

a frame arranged to be supported for movement across the field in a forward working direction in which the frame includes a plurality of designated frame sections;

a plurality of product dispensers supported on the frame in association with each designated frame section;

a product supply arranged to store the input product therein so as to be supported for movement across the field together with the frame;

a plurality of conveying lines communicating between the product supply and respective ones of the product dispensers;

a plurality of metering devices in which each metering device is associated with one of the designated frame sections and communicates with at least one main line in communication with the respective conveying lines of the product dispensers associated therewith;

the metering devices being arranged to meter the input product therethrough from the product supply to the respective conveying lines at an adjustable rate relative to one another.

By providing a separate metering device for each of a plurality of designated frame sections, the dispensing devices of one frame section can be operated at a different rate from the dispensing devices from a different frame section to compensating for different ground speeds at the inner end outer portions of a curved section.

Also when passing over an end row of a designated crop area which is less than the full width of the implement frame, the metering device supplying the dispensing devices of corresponding frame sections aligned outside of the crop boundary can be shut off to limit waste and further increase efficiency of input product application.

The variable metering can be accomplished by various means. In a seeding implement, metering can be accomplished by providing main pneumatic conveying lines which communicate with the seed tanks by their own respective metering devices or by providing separate tanks in which each tank includes its own respective metering device for metering product into pneumatic conveying lines associated with only one frame section of the overall frame. In each instance the metering devices are operable in response to various speed inputs which are measured or calculated using various means.

Alternatively in the instance of a sprayer, metering of the fluid to a centre frame section, a left frame section, and a right frame section can be controlled independently by using separate pumps for the left and right sections relative to the centre section, or by using pressure reducing or throttling type valves to supply one section relative to other sections which allow one section of individual spray nozzles to be adjusted independently of the spray nozzles of another section.

In yet further arrangements of agricultural sprayers, a common rate of carrier fluid can be sprayed from all nozzles; however, metering devices are used for metering the chemical concentration of various input products into the main conveying line supplying one section of the frame relative to the main conveying line supplying a different section of the frame.

According to a second aspect of the present invention there is provided a sprayer implement for applying an input product to an agricultural field, the implement comprising:

a frame arranged to be supported for movement across the field in a forward working direction in which the frame includes a plurality of designated frame sections;

a plurality of product dispensers supported on the frame in association with each designated frame section;

a carrier fluid supply arranged to store a carrier fluid therein so as to be supported for movement across the field together with the frame;

a plurality of main lines in communication with the carrier fluid supply to receive carrier fluid therefrom in which each main line is only associated with one of the designated frame sections;

a plurality of conveying lines, each communicating a respective one of the product dispensers to one of the main lines associated with the respective designated frame section to dispense carrier fluid from the main lines therethrough;

a primary product supply arranged to store a primary input product therein so as to be supported for movement across the field together with the frame;

a plurality of metering devices in which each metering device is associated with one of the designated frame sections and communicates with at least one main line associated with the designated frame section;

the metering devices being arranged to meter the primary input product therethrough at an adjustable rate from the primary product supply into carrier fluid in the respective conveying lines whereby a metered amount of the primary input product is dispensed from the product dispensers in each designated frame section independently of the other frame sections.

Various embodiments of the invention will now be described in conjunction with the accompanying drawings in which:

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic representation of one example of a sprayer implement to which the metering devices of the present invention can be applied.

FIGS. 2 through 6 each schematically illustrate one respective embodiment of the metering system of the present invention applied to an agricultural sprayer.

FIG. 7 is a schematic representation of one example of an agricultural air seeder to which the metering system of the present invention can be applied.

FIGS. 8 through 10 each schematically illustrate one respective embodiment of the metering system of the present invention applied to an agricultural air seeder.

FIG. 11 is a schematic representation of an implement according to the present invention which is separated into a plurality of designated frame sections and which calculates a speed input for each designated frame section based on respective speed sensors.

In the drawings like characters of reference indicate corresponding parts in the different figures.

DETAILED DESCRIPTION

Referring to the accompanying figures there is illustrated an agricultural implement for applying an input product, for example seed, granular fertilizer, liquid fertilizer and the like to an agricultural field. Although various embodiments are described and illustrated herein, the common features of the various embodiments will first be described.

In each instance, the agricultural implement 10 generally includes an implement frame 12 which is supported for movement across the ground in a forward working direction either by being supported on driven wheels or being towed by a tractor for example. The implement frame typically stands in a lateral direction perpendicular to the forward working direction and is separated into a plurality of designated frame sections 14. The frame sections may include one or more centre sections 16, one or more left wing sections 18 and one or more right wing sections 20.

In some instances, the center sections may be grouped with the winged sections such that the designated frame sections overall only comprise a left section and a right section. In each instance each frame sections extends laterally across a respective portion of the width of the frame so as not to overlap adjacent sections in the lateral direction and such that each designated frame section is positioned in series with the other frame sections in the lateral direction across the width.

A plurality of product dispensers 22 are supported on each frame section 14 such that the dispensers within each section are laterally spaced apart from one another and from the dispensers of adjacent sections. Each dispenser 22 is arranged to dispense respective product therethrough in a respective longitudinal row in the forward working direction. All of the dispensers of one designated frame section comprise a respective group of dispensers in which all of the dispensers of one group corresponding to one frame section are arranged to be commonly metered in rate relative to the rate of all dispensers of other groups in other frame sections.

The implement further includes an input product supply 24 typically in the form of a tank supporting the input product therein such that it is supported for movement across the field together with the implement frame 12 in the forward working direction. The tank may be supported on its own respective frame towed together with implement frame 12 or may be supported directly on the implement frame.

The input product is typically delivered from the product supply by a plurality of main lines 26 in communication with the supply which convey the product from the supply towards the designated frame sections. One or more main lines may be associated with each frame section for directing the product from the supply to one or more manifolds associated with the respective frame sections. The manifolds in turn redirect the supplied input product into a plurality of individual conveying lines 30 in which each conveying line is associated with only one respective product dispenser.

A plurality of metering devices 32 are supported with the input product supply 24 to meter the product from the supply into the main lines and the corresponding individual conveying lines to the product dispensers. One metering device 32 is associated with each designated frame section of the implement frame such that all of the product dispensers 22 of one respective frame section are commonly metered together by the respective metering device typically in communication between the product supply 24 and the main lines 26 upstream of the manifolds 28 and the individual conveying lines 30.

Each metering device 32 is operable at a rate independently of the other metering devices in response to a respective speed input corresponding to the ground speed of the respective frame section with which the metering device is associated. The speed input is determined for each metering device either by providing a speed sensor 34 on each frame section for directly measuring the speed input for each metering device, or alternatively the speed input for each metering device can be calculated based on various measured inputs. For example, as shown in FIG. 11, one speed sensor may be centrally located to measure the average forward speed of the implement frame with at least one other speed sensor being provided at a laterally spaced location associated with one side section to determine if one side section is moving faster or slower than the central or average ground speed of the implement frame. This comparison permits corresponding calculation of the ground speed of the other side of the frame.

Speed calculation may be performed mechanically using a ground engaging wheel with a wheel rotation counter, by radar, or by GPS for example with the measured data being input into a computer controller which then calculates the appropriate speed input for each metering device representing an average forward ground speed of the respective designated frame section with which the metering device is associated and a corresponding metering rate.

Turning now to the embodiments of FIGS. 1 through 6, the implement frame in this instance comprises an agricultural sprayer such that the frame comprises a boom supported on a rolling vehicle chassis which also supports the input product supply 24 thereon in the form of a liquid tank. The overall metering system in this instance typically includes one pump 36 supplying an overall flow rate of product to the main lines as measured by a downstream flow rate sensor 38. The conveying lines in this instance comprise pressure fluid conveying lines while the product dispensers comprise nozzles which are spaced apart on the boom from which the product can be sprayed downwardly onto the ground. The frame sections typically comprise one center section 16 or one or more left wing sections with a corresponding number of right wing sections. The centre section is operated at an average rate which is determined by the average forward ground speed and which is the basis for the operation of a primary pump 36 when there is only one primary pump.

Turning now more particularly to the embodiment of FIG. 2, in this instance two pumps are provided and each is arranged to be operated at a designated flow rate by adjusting the operating rate based on deviation of the flow rate measured by downstream flow rate sensors 38 from respective set point flow rates. The set point rates are the desired operating rates based on the calculated or measured speed input.

In the embodiment of FIG. 2 the main line to the center section is isolated from the other lines and is supplied with its own respective one of the pumps 40 with a flow rate sensor. The center pump 40 functions as the metering system for the main line of the center frame section. A branched line upstream from the center pump 40 communicates with the primary pump 36 supplying all other sections such that the combined flow rate of the centre pump and the primary pump 36 correspond to the overall desired flow rate for all sections during normal operation.

A primary manifold 42 downstream from the primary pump 36 splits the flow into a plurality of main lines associated with the plurality of side sections respectively. The metering device 32 of each side section in this instance comprises a suitable valve 44 connected in series with the mainline. The valve may comprise a throttling valve or a pressure reducing valve for example which is operable in response to a measured downstream flow rate sensor so that the flow in one side section can be adjusted relative to another side section while maintaining the overall flow rate consistent and while maintaining the flow rate in center section isolated from the adjusted flow rate of the side sections. Each valve 44 could also comprise a three way valve which allows some flow to be diverted from one side section to another side section.

In the embodiment of FIG. 3 the primary pump 36 supplies the overall flow rate upstream from any of the metering devices to supply a primary manifold 42 which separates the line from the primary pump 36 into the individual main lines 26 which in turn supply the respective designed sections of the frame. Each main line in this instance is provided with its own pressure reducing valve 44 which is typically operated by pulse width modulation to maintain flow rate therethrough at a set point rate. The valve is operated to return the rate through the line to the set point rate whenever a downstream flow rate sensor detects that the actual measured rate deviates from the set point rate.

The embodiment of FIG. 5 is similar to the embodiment of FIG. 3 in that the primary pump provides a controlled flow rate to a primary manifold 42, however in this instance each of the main lines downstream from the primary manifold pass through a restricted orifice 46 defining part of the metering system of the main lines. The restricted orifices 46 step the pressure down before respective throttling valves 44 downstream from the orifices. The valves 44 define the metering devices in this instance. The throttling valves may be all operated in a partially restricted manner during normal operation with balanced flow such that one side section can be less restricted and another side section more restricted corresponding to outside and inside sections of a curved path for example to vary the flow between sections while maintaining the center section mainline substantially isolated and metered at a constant rate.

The embodiment of FIG. 4 may be arranged substantially identically to the embodiment of FIG. 5 with the exception of the metering device of the center section comprising only the restricted orifice 46 to maintain a constant metered flow rate to the center section. The remaining main lines corresponding to all of the side sections may be interconnected downstream from the restricted orifices by pressure balancing lines 48. The metering devices in this instance comprise throttling valves 44 downstream from the pressure balancing lines and the respective orifices 46 such that flow to one side section can be restricted while flow to another side section can be increased in proportion to the restriction to maintain overall flow at a constant rate as in previous embodiments while redirecting flow from one side to an opposing side of the frame.

According to the embodiment of FIG. 6, a plurality of primary products 50 in the form of non diluted chemical to be applied to a field can be independently metered in concentration relative to a carrier fluid dispensed through the conveying lines. In this instance a main tank 52 of the sprayer comprises a carrier fluid supply connected by main lines 26 to the individual conveying lines 30 and subsequently the individual dispensers 22 substantially in the usual manner by supplying the carrier fluid therethrough from a primary pump 36 with an associated flow rate sensor 38.

Each primary product 50 includes its own product tank 54 which is connected to and supplies respective metering devices 32 associated with each main line of the carrier fluid and associated with each primary product. One metering device is thus associated with each primary product of each main line. Accordingly when there are two primary products as in the illustrated embodiment for communication with three main lines a total of 6 metering devices are used for metering each primary product into each main line.

Each metering device comprises a metered injector which is operable at a specified injection rate so as to be arranged to inject a metered amount of the primary product into the carrier fluid conveyed through the respective main line of a respective designated frame section independently of the other metering devices relating to other primary product or other main lines. The amount of carrier fluid remains constant in this instance but the concentration of primary products is varied so as to remain substantially constant within each center section, but can be increased or decreased in the side sections corresponding to inner or outer portions of a curved path, or all maintained at a constant concentration during normal longitudinal movement of the sprayer.

Turning now to embodiments of FIGS. 7 through 10 the implement in this instance comprises an air seeder such that the product supply comprises one or more tanks supported on a seed cart on wheels towed separately from the implement frame which comprises an air drill frame. The air drill frame includes pneumatic main lines and conveying lines for supplying particulate material to respective dispenser tubes of the dispensers. Each dispenser comprises a cultivator shovel or disc for forming a respective furrow with which the dispenser tube is aligned for depositing the metered particulate material therethrough into the furrow.

The product supplies typically include respective hopper bottoms 58 which direct the particulate material therein downwardly to respective metering wheels which define the metering devices. The metering wheels typically comprise wheels with axially oriented channels about the outer surface at circumferentially spaced positions for metering an amount of particulate material received in the channels from the tank thereabove to the pneumatic main lines below at an adjustable rate depending upon the rate of rotation of the metering devices.

Turning now particularly to the embodiment of FIG. 8, the frame in this instance is divided into only two side sections corresponding to a left section and a right section. A single metering wheel is provided within a common tank which is split into a left section wheel and a right section wheel arranged to be rotated at independent rates for independently metering product to main lines therebelow associated with the left side sections or right side sections respectively. In the embodiment of FIG. 8 the seed cart is supported on laterally spaced apart left and right wheels 60 such that each section of the metering wheel defining one of the metering devices 32 is coupled by a suitable linkage to the respective one of the two wheels 60 of the cart so that the rotation of the metering device is proportional to the respective wheel with which it is associated. When passing through a curved section one wheel will thus rotate faster than the other so that the corresponding section of the metering wheel will rotate faster resulting in more product being metered to the side of the frame with a greater forward ground speed.

Turning now to the embodiment of FIG. 9 each separate tank on a seed cart may be designated into a greater number of individual metered sections by separating a bottom of the tank into a plurality of separate hopper bottoms which commonly communicate with a common tank area thereabove. Each separate hopper bottom 58 permits a split metering wheel to be supported therein comprising two axially abutted sections of wheel rotated about a common axis at independent rates. Each separate section of metering wheel defines a respective metering device 32 in communication with a respective main line. Each section of metering wheel is driven to rotate at its respective set rate proportional to its respective input speed determined by the computer controller by a respective control 64 which controls the rate of that section of the metering wheel which in turn controls the rate delivered to the main line and thus the rate to all of the product dispensers of the respective designated frame section associated therewith. In the illustrated embodiment two hopper bottoms of a common tank are provided with two sections of metering wheel within each hopper bottom such that four independent metering devices 32 independently meter product from a common tank to four independent main lines directed towards different sections of the frame. The different sections may include two left side sections and two right side sections, or two center sections and one left section and one right section as examples.

Turning now to the embodiment of FIG. 10, in further arrangements, the product supply 24 may comprise a plurality of individual tanks 66 on the seed cart in which each tank is provided with its own respective metering device 32 associated only with that tank for communication with only main lines associated with one common frame section of the implement frame. In this instance each tank is only associated with one frame section such that the metering system of that tank only meters product to the designated frame section. By operating the metering systems of the different tanks independently of one another, independent metering is again provided to different sections of the implement frame.

Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the spirit and scope of the claims without department from such spirit and scope, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense. 

The invention claimed is:
 1. An implement for applying at least one agricultural product fluid comprising: a main tank configured to hold a carrier fluid; a primary pump in communication with the main tank; at least one product tank configured to hold an injection product; two or more product dispensers configured to dispense a mixture of the carrier fluid and the injection product as the at least one agricultural product fluid; at least two main lines in communication with the main tank, each of the main lines extends between a manifold and at least one of the two or more product dispensers associated with the respective main line; and at least two metering interfaces in communication with the at least one product tank, each metering interface includes: a fluid connection with the at least one product dispenser associated with one of the at least two main lines, the fluid connection is proximate to the associated at least one product dispenser; and a metering device interposed between the fluid connection and the at least one product tank, and the metering device is configured to control the injection of the injection product to the carrier fluid at the fluid connection.
 2. The implement of claim 1, wherein the metering device of each metering interface is configured to independently control the flow rate of the injection product relative to metering devices of the other metering interfaces.
 3. The implement of claim 1, wherein the metering device of each metering interface is configured to independently control the concentration of the injection product in the carrier fluid relative to metering devices of the other metering interfaces.
 4. The implement of claim 1, wherein the two or more product dispensers includes first and second sets of product dispensers, and the first set of product dispensers are associated with a first designated frame section and the second set of product dispensers are associated with a second designated frame section.
 5. The implement of claim 4, wherein the at least two metering interfaces includes first and second metering interfaces; the first metering interface is in communication with the first set of product dispensers; and the second metering interface is in communication with the second set of product dispensers.
 6. The implement of claim 1, wherein the metering device includes a metering pump configured to control the injection of the injection product to the carrier fluid at the fluid connection.
 7. The implement of claim 1, wherein the metering device includes a throttling valve configured to control the injection of the injection product to the carrier fluid at the fluid connection.
 8. The implement of claim 7, wherein the throttling valve includes a pressure reducing valve, a three way valve or a restricted orifice.
 9. The implement of claim 1, wherein the two or more product dispensers includes two or more spray nozzles.
 10. The implement of claim 1, wherein the fluid connection and the metering device of each metering interface are proximate to the at least one product dispenser associated with the respective main line.
 11. The implement of claim 1, wherein the fluid connection and the metering device of each metering interface are immediately adjacent to the at least one product dispenser associated with the respective main line.
 12. The implement of claim 1 comprising the at least one agricultural product fluid including a mixture of the carrier fluid and the injection product based on the controlled injection of the injection product to the carrier fluid at the fluid connection.
 13. An implement for applying at least one agricultural product fluid comprising: a main tank configured to hold a carrier fluid; a primary pump in communication with the main tank; at least one product tank configured to hold an injection product; first and second sets of product dispensers, each of the first and second sets of product dispensers includes one or more product dispensers; at least first and second main lines in communication with the main tank, the first main line extending between a manifold and the first set of product dispensers and the second main line extending between the manifold and the second set of product dispensers; wherein each of the first and second main lines includes a respective metering interface configured to independently administer the injection product to the first or second set of product dispensers associated with the respective first or second main line, and each of the metering interfaces includes: a fluid connection with the first or second set of product dispensers associated with the respective first or second main line, the fluid connection is proximate to the respective first or second set of product dispensers; and a metering device configured to independently control the injection of the injection product to the carrier fluid at the fluid connection.
 14. The implement of claim 13, wherein the metering device of each metering interface is configured to independently control the flow rate of the injection product to the respective first or second main line relative to the metering devices of other metering interfaces.
 15. The implement of claim 13, wherein the metering device of each metering interface is configured to independently control the concentration of the injection product in the carrier fluid of the respective first or second main line relative to the metering devices of other metering interfaces.
 16. The implement of claim 13, wherein the first and second sets of product dispensers include the first set of one or more product dispensers associated with a first designated frame section of the implement and the second set of one or more product dispensers associated with a second designated frame section of the implement.
 17. The implement of claim 13, wherein the metering device includes a metering pump configured to independently control the injection of the injection product to the carrier fluid at the fluid connection.
 18. The implement of claim 13, wherein the metering device includes a throttling valve configured to independently control the injection of the injection product to the carrier fluid at the fluid connection.
 19. The implement of claim 13, wherein the product dispensers of the first and second sets of product dispensers includes spray nozzles.
 20. The implement of claim 13, wherein the fluid connection and the metering device of each metering interface are proximate to the associated first or second sets of product dispensers of the respective first or second main lines.
 21. The implement of claim 13, wherein the fluid connection and the metering device of each metering interface are immediately adjacent to the associated first or second sets of product dispensers of the respective first or second main lines.
 22. The implement of claim 13 comprising the at least one agricultural product fluid including a mixture of the carrier fluid and the injection product based on the independently controlled injection of the injection product at the respective fluid connection of the respective first or second main line.
 23. A method for mixing an agricultural product solution comprising: delivering a carrier fluid from a main tank along two or more main lines, each of the two or more main lines having one or more product dispensers; delivering an injection product from a product tank toward fluid connections associated with the respective main lines, the fluid connections proximate to the one or more product dispensers associated with the respective main lines; introducing the injection product to the carrier fluid of at least one of the two or more main lines, introducing includes: controlling a flow rate of the injection product to at least one of the fluid connections with a metering device; and injecting the controlled injection product to the carrier fluid at the at least one fluid connection to achieve a specified concentration of the injection product based on the flow rate, the agricultural product solution includes the carrier fluid and the injection product injected to the carrier fluid; and applying the agricultural product solution with the specified concentration through the one or more product dispensers associated with the respective main lines.
 24. The method of claim 23, wherein the two or more main lines include at least first and second main lines, and the fluid connections include first and second fluid connections associated with the first and second main lines, respectively; and controlling the flow rate of the injection product to the at least one fluid connection includes independently controlling the flow rate of the injection product to the first fluid connection of the first main line relative to the flow rate of the injection product to the second fluid connection of the second main line.
 25. The method of claim 24, wherein injecting the independently controlled injection product to the carrier fluid at the first fluid connection includes achieving the specified concentration of the injection product in the agricultural product solution in the first main line independent of a concentration of the injection product in the second main line.
 26. The method of claim 23, wherein controlling the flow rate of the injection product to the at least one fluid connection includes: independently controlling flow rates of the injection product to each of the fluid connections of the respective main lines and corresponding concentrations of the injection product in the agricultural product solutions of the respective main lines based on the independently controlled flow rates.
 27. The method of claim 23, wherein controlling the flow rate of the injection product with the metering device includes controlling the flow rate at each of the fluid connections with respective independent metering devices.
 28. The method of claim 23, wherein applying the agricultural product solution with the specified concentration through the product dispensers includes spraying the agricultural product solution with spray nozzles. 